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Apr 01 2008 · Hard Milling By The Numbers Here are some speeds feed rates and depths of cut for a productive hard milling process Figure 2 Figure 1 The forging die top was machined out of 42 HRC material with tools ranging from a 12 mm ballnose end mill run at 6 000 rpm and 236 ipm to a 3 mm ballnose tool run at 32 000 rpm and 63 ipm This smaller

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Oct 01 2015 · A key to tool life and part quality in milling and especially in high speed milling of hardened steels is maintaining constant chip load on the milling tool s cutting edges Chip load equals the feed rate divided by the spindle speed multiplied by the number of cutting flutes and chip load that varies widely or is too low or too high will

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